The Challenge
Working at height presents some of the most severe safety risks in industrial operations. Inconsistent procedures, lack of hands-on experience, and ineffective refresher training contribute to avoidable accidents. The client needed a comprehensive solution that could simulate multiple high-risk contexts and deliver measurable safety improvements without disrupting live operations.
The Solution
Spatio developed an immersive Work at Height VR Safety Training Simulator that delivers experiential learning through four real-world scenarios: Boom Lift, Ladder, Hanging Stage, and Tower Crane. Each module is designed to sharpen hazard recognition, reinforce PPE usage, and test emergency response skills. The LMS integration ensures that training data is tracked in real time, enabling proactive intervention and standardization across roles.
Key Features & Training Flow
- Multi-Scenario Risk Exposure
Workers train in realistic environments including elevated platforms, suspended stages, and cranes to understand risks from different angles. - Fall Protection and PPE Compliance
Every scenario includes checkpoints that assess correct use of harnesses, helmets, and safety lanyards. - Emergency Response Readiness
Simulated incidents such as slips and harness failure allow learners to practice reacting quickly and correctly under pressure. - Performance Tracking with LMS
The simulator connects with a web-based LMS that captures:
- Completion status per scenario
- PPE compliance rates
- Response time to simulated fall events
- Team-wide knowledge gaps and improvement metrics
How Spatio Delivered It
Spatio began with an on-site workflow analysis and risk mapping across different elevation-based tasks. These insights were translated into interactive VR simulations built in Unity3D. Designed to run on both Pico and Meta Quest devices, the simulator was deployed across departments with minimal onboarding time. The connected LMS provided safety managers with actionable insights for audits and retraining.
Technology Stack
- Engine: Unity3D
- Device Support: Pico and Meta Quest (fully device-agnostic)
- Integration: SCORM-compliant LMS with multilingual support
- Deployment Options: Offline, LAN-based, and cloud-enabled
Business Impact
- Consistent Safety Protocol Adoption
Teams across departments aligned to a unified safety standard for working at height.
- Reduced Incident Risk
Post-training evaluations showed stronger compliance with fall protection procedures.
- Faster Emergency Decision-Making
Trainees demonstrated quicker and more accurate responses to simulated hazards.
- Better Compliance Visibility
Safety officers gained access to clear, scenario-based performance data for audits.
- Scalable Team-Wide Rollout
Training was deployed across varied roles with zero disruption to ongoing operations.
Why Spatio?
- Four-in-one module covering multiple high-risk height environments
- Accurate simulation of PPE usage and fall protection systems
- Real-time data capture and LMS integration for compliance and audit readiness
- Designed for fast rollout and high user engagement
- Supports multilingual training across geographically distributed teams
Elevate Your Safety Standards Without Increasing Risk
Give your team the tools to master height safety through immersive, measurable VR training.
Request a Demo of the Work at Height VR Simulator Today